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- Eddy Current Component Testing Machine
Eddy Current Component Testing Machine
Manufacturer of a wide range of products which include magnatest tcl - eddy current material mix up sorting, eddy current for surface defects - statograph cm+/cm, koerzimat 1.097 ms for measuring the saturation polarization sigma-s and js, koerzimat 1.097 hcj/j-h for measurement of coercivity, hysteresis and relative permeability, statograph cm+/cm - eddy current for crack testing and statograph cm+/cm- eddy current surface crack testing.
Magnatest TCL - Eddy Current Material Mix up Sorting
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Product Brochure
Product Details:
| Minimum Order Quantity | 1 unit |
| Type Of Testing Machines | Eddy Current Dynamometer |
| Industry Type | Manufacturing |
| Usage/Application | Industrial |
| Model Name/Number | Magnatest TCL |
| Material | Aluminum |
| Power Source | 24 V, 1250 mA (AC adapter optional) |
| Weight | 0.5 kg |
| Inspection Method | Specific Instrumentation |
| Operating Frequency | 20 MHz |
Magnatest TCL:
Smart and efficient material and structure testingThe MAGNATEST TCL is designed to carry out fullyautomated, non-destructive eddy current testing for 100%inspection in series production. In addition, it can be used formanual testing, e.g. in a laboratory for quality assurance. TheMAGNATEST TCL test system consists of the test channel line(TCL) and a PC with testing software. For automatedinspection, FOERSTER offers an industrial PC equipped withan interface module.
Additional Information:
- Delivery Time: 6-8 Weeks
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Eddy Current For Surface Defects - Statograph Cm+/cm
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Product Brochure
Product Details:
| Minimum Order Quantity | 1 Unit |
| Type Of Testing Machines | EDDY CURRENT CRACK DETECTION |
| Brand | Institut Dr. Foerster GmbH & Co. KG, Germany |
| Model Name/Number | STATOGRAPH CM+/CM |
| Sensor: | Differential or absolute sensor |
| High-pass, low-pass filter: | 1 Hz to 56 kHz (28 levels) |
| Interface: | Profinet, Digital I/O |
| Mains connection: | 85 - 265 V, 47 - 63 Hz |
| Excitation frequency: | 1 kHz, 3 kHz, 10 kHz, 30 kHz, 100 kHz, 300 kHz, 1 MHz, 3 MHz, 10 MHz |
The STATOGRAPH CM+ also has a touch screen for use directly in the line.
On the STATOGRAPH CM, a multi-color LED tells the device status with a quick glance into the control cabinet.
SENSOR TECHNOLOGY:
All existing probes can be connected as usual to the new STATOGRAPH CM+ / CM modules. A broad portfolio of standard and special-purpose probes is available. This means that, with FOERSTER, you’re optimally prepared for any challenge.
Standard probes:For crack testing on components, stationary differential-eddy-current probes are usually installed directly in the test station. These have a very high test sensitivity and generate reproducible test results.
Special probes:Components with complex geometries require special test solutions. For this reason, FOERSTER’s probe portfolio includes, among others, angled sensors and its FLEXPROBES, which are flexible probes that can be adapted to the unique geometry of the test piece.
In addition, we can also develop customer-specific probes for high-resolution testing.
Yes! I am InterestedRequest A Callback
Koerzimat 1.097 MS For Measuring The Saturation Polarization Sigma-S And JS
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Product Brochure
Product Details:
| Brand | Institut Dr. Foerster GmbH & Co. KG, Germany |
| Model Name/Number | KOERZIMAT 1.097 MS |
| Power Source | 100 - 240 VAC, 50/60 Hz |
| Sensitivity | 2*10-8 Tm3/kg (MS 26 x 60) and 1*10-7 Tm3/kg (MS 31 x 69) |
| Field strength in the air gap | 1.15 T |
| Sensor element | Helmholtz detection coils with fluxmeter |
| Standards | ASTM B886, IEC 60404-14 |
Material evaluation based on magnetic properties
MS Magnetic values such as weight-specific saturation polarization σs and volume-specific saturation polarization Js correlate with numerous important process parameters and material properties in the production of sintered hard metals and powder-metallurgical components.
The KOERZIMAT 1.097 measuring system by FOERSTER facilitates the accurate, automatic, and fast measurement of the weight-specific saturation polarization σs and volume-specific saturation polarization Js. The largely geometry-free measurement is particularly suitable for testing samples with complex shapes. The KOERZIMAT 1.097 MS is used for applications such as controlling the sintering level during hard metal sintering processes and determining the tungsten content dissolved in cobalt as well as the free iron, cobalt, and nickel content in powder / hard metals. The saturation polarization Js in Tesla can also be determined in soft magnetic components of magnetic circuits.
Your advantages at a glance:
• Determination of the saturation magnetism in accordance with IEC 60404-14
• Determination of the magnetic phase in austenitic steel
• PC-controlled measuring system
• Geometry-free measurement
• Lightweight, extremely compact design
• Software for controlling individual and series measurements
• Database for collecting measurement data and parameter sets
• Customer-specific reports
• Remote port for automation, data access, etc.
Technical Data
Sensitivity: 2*10-8 Tm3/kg (MS 26 x 60)
1*10-7 Tm3/kg (MS 31 x 69)
Field strength in the air gap: 1.15 T
Measurement uncertainty 0.5 % of measured value
Sensor element: Helmholtz detection coils with fluxmeter
Power supply: 100 – 240 VAC, 50/60 Hz
Compressed-air supply: 6 bar (MS 31 x 69)
Norms
ASTM B886
Describes the method for determining the saturation magnetism of sintered hard metals.
IEC 60404-14
Describes the determination of the magnetic saturation dipole moment jS using moment coils in open magnetic circuits. The method described above is advantageous as it provides the option to perform measurements regardless of the geometry of the sample. It is not required to manufacture special measuring samples.
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Koerzimat 1.097 Hcj/J-h For Measurement Of Coercivity, Hysteresis And Relative Permeability
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Product Brochure
Product Details:
| Type Of Testing Machines | coercivity HCJ, hysteresis J(H) and relative permeability micror(H) measurement |
| Brand | Institut Dr. Foerster GmbH & Co. KG, Germany |
| Model Name/Number | KOERZIMAT 1.097 HCJ/J-H |
| Measuring Range | HCJ: 0 - 100 kA/m And micror(H): 100 - 2500 |
| Voltage | 100 - 240 VAC, 50/60 Hz |
| Magnetization field strength | up to 450 kA/m |
| Sensor | Foerster probes (fluxgates) |
| Standards | ASTM B887, EN IEC 60404-7:2020 |
Material evaluation based on magnetic properties
Magnetic values such as coercivity HCJ correlate with numerous important process parameters and material properties in the production of sintered hard metals and powder-metallurgical components. The KOERZIMAT 1.097 HCJ measuring system by FOERSTER facilitates the accurate, automatic, and fast measurement of the coercivity HCJ. The largely geometry-free measurement is particularly suitable for testing samples with complex shapes. The extension module J-H measurement offers the possibility to determine the complete J-H Hysteresis on soft magnetic steel incl. the initial curve.
The applications of the KOERZIMAT include the control of the sintering level and particle size of hard metals and the quality control of metallic powders for the production of magnets and hard metals. The unit can also be used for monitoring the quality of the annealing and the mechanical stress state of soft-magnetic components (SMC) and for controlling electromechanical components in the electronics, automotive, computer, and clock sectors.
Your advantages at a glance:
• Determination of coercivity in accordance with IEC 60404-7
• Determination of hysteresis J(H) for soft magnetic steel bars
• Determination of relative permeability µr(H) for soft magnetic steel bars
• PC-controlled measuring system
• Geometry-free measurement
• Lightweight, extremely compact design
• Software for controlling individual and series measurements
• Database for collecting measurement data and parameter sets
• Customer-specific reports
• Remote port for automation, data access, etc.
Technical Data:
KOERZIMAT 1.097 HCJ/J-H
Measurement range: HCJ 0 – 100 kA/m
µr(H) 100 – 2500
Magnetization field strength: up to 450 kA/m
Homogenous field area: 170 x 40 mm (LxD), coil 40
120 x 60 mm (LxD), coil 60
Measurement uncertainty: 1 % of measured value
Sensor elements: Foerster probes (fluxgates)
Power supply: 100 – 240 VAC, 50/60 Hz
Norms:
ASTM B887
Describes the method for determining the coercitivity of sintered hard metals.
EN IEC 60404-7:2020
Describes the determination of the Coercitivity in the open magnetic circuit. Method B described above is advantageous as it provides the option to perform measurements regardless of the geometry of the sample. It is not required to manufacture special measuring samples
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Statograph Cm+/cm - Eddy Current For Crack Testing
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Product Brochure
Product Details:
| Type Of Testing Machines | EDDY CURRENT CRACK DETECTION |
| Model Name/Number | STATOGRAPH CM+/CM |
| Brand | Institut Dr. Foerster GmbH & Co. KG, Germany |
| Sensor | Differential or absolute sensor |
| High-pass, low-pass filter | 1 Hz to 56 kHz (28 levels) |
| Interface | Profinet, Digital I/O |
| Mains connection: | 85 - 265 V, 47 - 63 Hz |
| Excitation frequency: | 1 kHz, 3 kHz, 10 kHz, 30 kHz, 100 kHz, 300 kHz, 1 MHz, 3 MHz, 10 MHz |
The STATOGRAPH CM+ also has a touch screen for use directly in the line.
On the STATOGRAPH CM, a multi-color LED tells the device status with a quick glance into the control cabinet.
SENSOR TECHNOLOGY:
All existing probes can be connected as usual to the new STATOGRAPH CM+ / CM modules. A broad portfolio of standard and special-purpose probes is available. This means that, with FOERSTER, you’re optimally prepared for any challenge.
Standard probes:For crack testing on components, stationary differential-eddy-current probes are usually installed directly in the test station. These have a very high test sensitivity and generate reproducible test results.
Special probes:Components with complex geometries require special test solutions. For this reason, FOERSTER’s probe portfolio includes, among others, angled sensors and its FLEXPROBES, which are flexible probes that can be adapted to the unique geometry of the test piece.
In addition, we can also develop customer-specific probes for high-resolution testing.
Yes! I am InterestedRequest A Callback
Statograph Cm+/cm- Eddy Current Surface Crack Testing
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Product Brochure
Product Details:
| Type Of Testing Machines | EDDY CURRENT CRACK DETECTION |
| Model Name/Number | STATOGRAPH CM+/CM |
| Brand | Institut Dr. Foerster GmbH & Co. KG, Germany |
| Sensor | Differential or absolute sensor |
| High-pass, low-pass filter | 1 Hz to 56 kHz (28 levels) |
| Interface | Profinet, Digital I/O |
| Mains connection | 85 - 265 V, 47 - 63 Hz |
| Excitation frequency: | 1 kHz, 3 kHz, 10 kHz, 30 kHz, 100 kHz, 300 kHz, 1 MHz, 3 MHz, 10 MHz |
The STATOGRAPH CM+ also has a touch screen for use directly in the line.
On the STATOGRAPH CM, a multi-color LED tells the device status with a quick glance into the control cabinet.
SENSOR TECHNOLOGY:
All existing probes can be connected as usual to the new STATOGRAPH CM+ / CM modules. A broad portfolio of standard and special-purpose probes is available. This means that, with FOERSTER, you’re optimally prepared for any challenge.
Standard probes:For crack testing on components, stationary differential-eddy-current probes are usually installed directly in the test station. These have a very high test sensitivity and generate reproducible test results.
Special probes:Components with complex geometries require special test solutions. For this reason, FOERSTER’s probe portfolio includes, among others, angled sensors and its FLEXPROBES, which are flexible probes that can be adapted to the unique geometry of the test piece.
In addition, we can also develop customer-specific probes for high-resolution testing.
Yes! I am InterestedRequest A Callback
Koerzimat 1.097 Hcj/J-h For Measurement Of Magnetic Property Evaluation, coercivity, Hysteresis Loop
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Product Brochure
Product Details:
| Type Of Testing Machines | coercivity HCJ, hysteresis J(H) and relative permeability micror(H) measurement |
| Industry Type | Manufacturing |
| Model Name/Number | KOERZIMAT 1.097 HCJ/J-H |
| Brand | Institut Dr. Foerster GmbH & Co. KG, Germany |
| Measuring Range | HCJ: 0 - 100 kA/m And micror(H): 100 - 2500 |
| Voltage | 100 - 240 VAC, 50/60 Hz |
| Magnetization field strength | up to 450 kA/m |
| Sensor | Foerster probes (fluxgates) |
| Standards | ASTM B887, EN IEC 60404-7:2020 |
Material evaluation based on magnetic properties
Magnetic values such as coercivity HCJ correlate with numerous important process parameters and material properties in the production of sintered hard metals and powder-metallurgical components. The KOERZIMAT 1.097 HCJ measuring system by FOERSTER facilitates the accurate, automatic, and fast measurement of the coercivity HCJ. The largely geometry-free measurement is particularly suitable for testing samples with complex shapes. The extension module J-H measurement offers the possibility to determine the complete J-H Hysteresis on soft magnetic steel incl. the initial curve.
The applications of the KOERZIMAT include the control of the sintering level and particle size of hard metals and the quality control of metallic powders for the production of magnets and hard metals. The unit can also be used for monitoring the quality of the annealing and the mechanical stress state of soft-magnetic components (SMC) and for controlling electromechanical components in the electronics, automotive, computer, and clock sectors.
Your advantages at a glance:
• Determination of coercivity in accordance with IEC 60404-7
• Determination of hysteresis J(H) for soft magnetic steel bars
• Determination of relative permeability µr(H) for soft magnetic steel bars
• PC-controlled measuring system
• Geometry-free measurement
• Lightweight, extremely compact design
• Software for controlling individual and series measurements
• Database for collecting measurement data and parameter sets
• Customer-specific reports
• Remote port for automation, data access, etc.
Technical Data:
KOERZIMAT 1.097 HCJ/J-H
Measurement range: HCJ 0 – 100 kA/m
µr(H) 100 – 2500
Magnetization field strength: up to 450 kA/m
Homogenous field area: 170 x 40 mm (LxD), coil 40
120 x 60 mm (LxD), coil 60
Measurement uncertainty: 1 % of measured value
Sensor elements: Foerster probes (fluxgates)
Power supply: 100 – 240 VAC, 50/60 Hz
Norms:
ASTM B887
Describes the method for determining the coercitivity of sintered hard metals.
EN IEC 60404-7:2020
Describes the determination of the Coercitivity in the open magnetic circuit. Method B described above is advantageous as it provides the option to perform measurements regardless of the geometry of the sample. It is not required to manufacture special measuring samples
Yes! I am InterestedRequest A Callback
Koerzimat 1.097 Hcj/J-h For Measurement Of Hard Metals testing, Coercivity, Hysteresis Loop
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Product Brochure
Product Details:
| Type Of Testing Machines | coercivity HCJ, hysteresis J(H) and relative permeability micror(H) measurement |
| Model Name/Number | KOERZIMAT 1.097 HCJ/J-H |
| Brand | Institut Dr. Foerster GmbH & Co. KG, Germany |
| Measuring Range | HCJ: 0 - 100 kA/m And micror(H): 100 - 2500 |
| Voltage | 100 - 240 VAC, 50/60 Hz |
| Magnetization field strength | up to 450 kA/m |
| Sensor | Foerster probes (fluxgates) |
| Standards | ASTM B887, EN IEC 60404-7:2020 |
Material evaluation based on magnetic properties
Magnetic values such as coercivity HCJ correlate with numerous important process parameters and material properties in the production of sintered hard metals and powder-metallurgical components. The KOERZIMAT 1.097 HCJ measuring system by FOERSTER facilitates the accurate, automatic, and fast measurement of the coercivity HCJ. The largely geometry-free measurement is particularly suitable for testing samples with complex shapes. The extension module J-H measurement offers the possibility to determine the complete J-H Hysteresis on soft magnetic steel incl. the initial curve.
The applications of the KOERZIMAT include the control of the sintering level and particle size of hard metals and the quality control of metallic powders for the production of magnets and hard metals. The unit can also be used for monitoring the quality of the annealing and the mechanical stress state of soft-magnetic components (SMC) and for controlling electromechanical components in the electronics, automotive, computer, and clock sectors.
Your advantages at a glance:
• Determination of coercivity in accordance with IEC 60404-7
• Determination of hysteresis J(H) for soft magnetic steel bars
• Determination of relative permeability µr(H) for soft magnetic steel bars
• PC-controlled measuring system
• Geometry-free measurement
• Lightweight, extremely compact design
• Software for controlling individual and series measurements
• Database for collecting measurement data and parameter sets
• Customer-specific reports
• Remote port for automation, data access, etc.
Technical Data:
KOERZIMAT 1.097 HCJ/J-H
Measurement range: HCJ 0 – 100 kA/m
µr(H) 100 – 2500
Magnetization field strength: up to 450 kA/m
Homogenous field area: 170 x 40 mm (LxD), coil 40
120 x 60 mm (LxD), coil 60
Measurement uncertainty: 1 % of measured value
Sensor elements: Foerster probes (fluxgates)
Power supply: 100 – 240 VAC, 50/60 Hz
Norms:
ASTM B887
Describes the method for determining the coercitivity of sintered hard metals.
EN IEC 60404-7:2020
Describes the determination of the Coercitivity in the open magnetic circuit. Method B described above is advantageous as it provides the option to perform measurements regardless of the geometry of the sample. It is not required to manufacture special measuring samples
Yes! I am InterestedRequest A Callback
Koerzimat 1.097 Hcj/J-h Saturation magnetization measurement, Coercivity, Hysteresis Loop
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Product Brochure
Product Details:
| Minimum Order Quantity | 1 User |
| Type Of Testing Machines | coercivity HCJ, hysteresis J(H) and relative permeability micror(H) measurement |
| Industry Type | Manufacturing |
| Model Name/Number | KOERZIMAT 1.097 HCJ/J-H |
| Material | Institut Dr. Foerster GmbH & Co. KG, Germany |
| Measuring Range | HCJ: 0 - 100 kA/m And micror(H): 100 - 2500 |
| Voltage | 100 - 240 VAC, 50/60 Hz |
| Magnetization field strength | up to 450 kA/m |
| Sensor | Foerster probes (fluxgates) |
| Standards | ASTM B887, EN IEC 60404-7:2020 |
Material evaluation based on magnetic properties
Magnetic values such as coercivity HCJ correlate with numerous important process parameters and material properties in the production of sintered hard metals and powder-metallurgical components. The KOERZIMAT 1.097 HCJ measuring system by FOERSTER facilitates the accurate, automatic, and fast measurement of the coercivity HCJ. The largely geometry-free measurement is particularly suitable for testing samples with complex shapes. The extension module J-H measurement offers the possibility to determine the complete J-H Hysteresis on soft magnetic steel incl. the initial curve.
The applications of the KOERZIMAT include the control of the sintering level and particle size of hard metals and the quality control of metallic powders for the production of magnets and hard metals. The unit can also be used for monitoring the quality of the annealing and the mechanical stress state of soft-magnetic components (SMC) and for controlling electromechanical components in the electronics, automotive, computer, and clock sectors.
Your advantages at a glance:
• Determination of coercivity in accordance with IEC 60404-7
• Determination of hysteresis J(H) for soft magnetic steel bars
• Determination of relative permeability µr(H) for soft magnetic steel bars
• PC-controlled measuring system
• Geometry-free measurement
• Lightweight, extremely compact design
• Software for controlling individual and series measurements
• Database for collecting measurement data and parameter sets
• Customer-specific reports
• Remote port for automation, data access, etc.
Technical Data:
KOERZIMAT 1.097 HCJ/J-H
Measurement range: HCJ 0 – 100 kA/m
µr(H) 100 – 2500
Magnetization field strength: up to 450 kA/m
Homogenous field area: 170 x 40 mm (LxD), coil 40
120 x 60 mm (LxD), coil 60
Measurement uncertainty: 1 % of measured value
Sensor elements: Foerster probes (fluxgates)
Power supply: 100 – 240 VAC, 50/60 Hz
Norms:
ASTM B887
Describes the method for determining the coercitivity of sintered hard metals.
EN IEC 60404-7:2020
Describes the determination of the Coercitivity in the open magnetic circuit. Method B described above is advantageous as it provides the option to perform measurements regardless of the geometry of the sample. It is not required to manufacture special measuring samples
Additional Information:
- Delivery Time: 8
Yes! I am InterestedRequest A Callback
Magnatest D - Eddy Current Material Mix Up Test Instrument
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Product Brochure
Product Details:
| Type Of Testing Machines | EDDY CURRENT MATERIAL SORTING AND HARDNESS TESTER |
| Brand | Institut Dr. Foerster GmbH & Co. KG, Germany |
| Model Name/Number | Magnatest D |
| Excitation frequency | 2 Hz to 128 kHz, 17 levels |
| Throughput | depending on excitation frequency, approx. 10 items at 1 kHz |
| Test resolution | manual, external, internal, crosshairs |
| Sorting threshold | circle, ellipse, rectangle (manual areas), box regression |
| Sorting process testing | group analysis |
| Stimulation | mono-frequency, multi-frequency |
It is ideal for testing mass-produced components (such as fasteners, shafts, studs, rings, valves, sprockets, gears, forged parts, cast parts, machined parts, sintered parts, and more) for differences in:
- Alloy Composition
- Heat treatment
- Grain Structure
- Hardness
- Case Depth
- Dimensional and Geometrical Differences
Features & Benefits:
- PC controlled electromagnetic test electronics for fully automated and rapid testing of every individual component produced (can also be employed manually and offline)
The sensors for testing material properties are available as coils or probes, depending on the material concerned. A broad range of standard testing coils and standard testing probes is available for the various MAGNATEST test instruments. In addition, we offer individually adapted customized solutions for special sizes or geometries.
Additional Information:
- Packaging Details: Standard Packaging
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Magnatest D - Eddy Current Material Mix up Sorting
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Product Brochure
Product Details:
| Type Of Testing Machines | EDDY CURRENT MATERIAL SORTING AND HARDNESS TESTER |
| Model Name/Number | Magnatest D |
| Brand | Institut Dr. Foerster GmbH & Co. KG, Germany |
| Excitation frequency | 2 Hz to 128 kHz, 17 levels |
| Throughput | depending on excitation frequency, approx. 10 items at 1 kHz |
| Test resolution | manual, external, internal, crosshairs |
| Sorting threshold | circle, ellipse, rectangle (manual areas), box regression |
| Sorting process testing | group analysis |
| Stimulation | mono-frequency, multi-frequency |
It is ideal for testing mass-produced components (such as fasteners, shafts, studs, rings, valves, sprockets, gears, forged parts, cast parts, machined parts, sintered parts, and more) for differences in:
- Alloy Composition
- Heat treatment
- Grain Structure
- Hardness
- Case Depth
- Dimensional and Geometrical Differences
Features & Benefits:
- PC controlled electromagnetic test electronics for fully automated and rapid testing of every individual component produced (can also be employed manually and offline)
The sensors for testing material properties are available as coils or probes, depending on the material concerned. A broad range of standard testing coils and standard testing probes is available for the various MAGNATEST test instruments. In addition, we offer individually adapted customized solutions for special sizes or geometries.
Yes! I am InterestedRequest A Callback
Magnatest D - Eddy Current Hardness Sorting
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Product Brochure
Product Details:
| Type Of Testing Machines | EDDY CURRENT MATERIAL SORTING AND HARDNESS TESTER |
| Model Name/Number | Magnatest D |
| Brand | Institut Dr. Foerster GmbH & Co. KG, Germany |
| Excitation frequency | 2 Hz to 128 kHz, 17 levels |
| Throughput | depending on excitation frequency, approx. 10 items at 1 kHz |
| Test resolution | manual, external, internal, crosshairs |
| Sorting threshold | circle, ellipse, rectangle (manual areas), box regression |
| Sorting process testing | group analysis |
| Stimulation | mono-frequency, multi-frequency |
It is ideal for testing mass-produced components (such as fasteners, shafts, studs, rings, valves, sprockets, gears, forged parts, cast parts, machined parts, sintered parts, and more) for differences in:
- Alloy Composition
- Heat treatment
- Grain Structure
- Hardness
- Case Depth
- Dimensional and Geometrical Differences
Features & Benefits:
- PC controlled electromagnetic test electronics for fully automated and rapid testing of every individual component produced (can also be employed manually and offline)
The sensors for testing material properties are available as coils or probes, depending on the material concerned. A broad range of standard testing coils and standard testing probes is available for the various MAGNATEST test instruments. In addition, we offer individually adapted customized solutions for special sizes or geometries.
Additional Information:
- Packaging Details: Standard Packaging
Yes! I am InterestedRequest A Callback
Magnatest D - Eddy Current Material Case Depth Inspection
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Product Brochure
Product Details:
| Model Name/Number | Magnatest D |
| Brand | Institut Dr. Foerster GmbH & Co. KG, Germany |
| Excitation frequency | 2 Hz to 128 kHz, 17 levels |
| Throughput | depending on excitation frequency, approx. 10 items at 1 kHz |
| Test resolution | manual, external, internal, crosshairs |
| Sorting threshold | circle, ellipse, rectangle (manual areas), box regression |
| Sorting process testing | group analysis |
| Stimulation | mono-frequency, multi-frequency |
It is ideal for testing mass-produced components (such as fasteners, shafts, studs, rings, valves, sprockets, gears, forged parts, cast parts, machined parts, sintered parts, and more) for differences in:
- Alloy Composition
- Heat treatment
- Grain Structure
- Hardness
- Case Depth
- Dimensional and Geometrical Differences
Features & Benefits:
- PC controlled electromagnetic test electronics for fully automated and rapid testing of every individual component produced (can also be employed manually and offline)
The sensors for testing material properties are available as coils or probes, depending on the material concerned. A broad range of standard testing coils and standard testing probes is available for the various MAGNATEST test instruments. In addition, we offer individually adapted customized solutions for special sizes or geometries.
Yes! I am InterestedRequest A Callback
Magnatest D - Eddy Current Material Mix up sorting
Get Latest Price
Product Brochure
Product Details:
| Type Of Testing Machines | EDDY CURRENT MATERIAL SORTING AND HARDNESS TESTER |
| Model Name/Number | Magnatest D |
| Brand | Institut Dr. Foerster GmbH & Co. KG, Germany |
| Excitation frequency | 2 Hz to 128 kHz, 17 levels |
| Throughput | depending on excitation frequency, approx. 10 items at 1 kHz |
| Test resolution | manual, external, internal, crosshairs |
| Sorting threshold | circle, ellipse, rectangle (manual areas), box regression |
| Sorting process testing | group analysis |
| Stimulation | mono-frequency, multi-frequency |
It is ideal for testing mass-produced components (such as fasteners, shafts, studs, rings, valves, sprockets, gears, forged parts, cast parts, machined parts, sintered parts, and more) for differences in:
- Alloy Composition
- Heat treatment
- Grain Structure
- Hardness
- Case Depth
- Dimensional and Geometrical Differences
Features & Benefits:
- PC controlled electromagnetic test electronics for fully automated and rapid testing of every individual component produced (can also be employed manually and offline)
The sensors for testing material properties are available as coils or probes, depending on the material concerned. A broad range of standard testing coils and standard testing probes is available for the various MAGNATEST test instruments. In addition, we offer individually adapted customized solutions for special sizes or geometries.
Yes! I am InterestedRequest A Callback
Statograph Cm+/cm - Eddy Current Tester
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Product Brochure
Product Details:
| Type Of Testing Machines | EDDY CURRENT CRACK DETECTION |
| Model Name/Number | STATOGRAPH CM+/CM |
| Brand | Institut Dr. Foerster GmbH & Co. KG, Germany |
| Sensor | Differential or absolute sensor |
| High-pass, low-pass filter | 1 Hz to 56 kHz (28 levels) |
| Interface | Profinet, Digital I/O |
| Mains connection | 85 - 265 V, 47 - 63 Hz |
| Excitation frequency | 1 kHz, 3 kHz, 10 kHz, 30 kHz, 100 kHz, 300 kHz, 1 MHz, 3 MHz, 10 MHz |
The STATOGRAPH CM+ also has a touch screen for use directly in the line.
On the STATOGRAPH CM, a multi-color LED tells the device status with a quick glance into the control cabinet.
SENSOR TECHNOLOGY:
All existing probes can be connected as usual to the new STATOGRAPH CM+ / CM modules. A broad portfolio of standard and special-purpose probes is available. This means that, with FOERSTER, you’re optimally prepared for any challenge.
Standard probes:For crack testing on components, stationary differential-eddy-current probes are usually installed directly in the test station. These have a very high test sensitivity and generate reproducible test results.
Special probes:Components with complex geometries require special test solutions. For this reason, FOERSTER’s probe portfolio includes, among others, angled sensors and its FLEXPROBES, which are flexible probes that can be adapted to the unique geometry of the test piece.
In addition, we can also develop customer-specific probes for high-resolution testing.
Yes! I am InterestedRequest A Callback
Circograph CI - Eddy Current for Bars
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Product Brochure
Product Details:
| Type Of Testing Machines | Eddy Current Crack Detection Machine |
| Model Name/Number | Circograph CI |
| Brand | Institut Dr. Foerster GmbH & Co. KG, Germany |
| Operating Frequency | 30 kHz - 1 MHz |
| Test material | Ferromagnetic, austenitic, and non-ferromagnetic material |
| Sensor system | Rotating sensor system with a maximum of two (Ro 20 and Ro 35) opposite test heads |
| Max. throughput | 3 m/s during continuous testing |
| Defect display | from 0.030 mm at Ro 20 / Ro 35 |
The CIRCOGRAPH CI combines a compact design with intuitive operation in one high-precision rotating test system. The CIRCOGRAPH CI features a user-friendly operation unit as well as easy "Turn-and-Push" rotary switch. The 2-channel system can be adjusted optimally to suit your test tasks thanks to a large range of different rotating heads. Longitudinal defects in the material surface can thus be detected from depths as low as 30 µm.
Your advantages at a glance:
- Compact design
- Simple operation thanks to integrated operation unit and "turn-push" operation
- Universal testing system, can be adapted to individual applications and requirements
- 2-channel test system
- Seamless, continuous testing
- Defect depth resolution from 30 µm
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Magnatest ECM - Eddy Current Material Mix Up Test Instrument
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Product Details:
| Minimum Order Quantity | 1 Unit |
| Type Of Testing Machines | EDDY CURRENT MATERIAL SORTING AND HARDNESS TESTER |
| Brand | Institut Dr. Foerster GmbH & Co. KG, Germany |
| Model Name/Number | Magnatest ECM |
| Operating Frequency | 2 Hz to 128 kHz, 17 levels |
| Throughput | depending on excitation frequency, approx. 10 items at 1 kHz |
| Test resolution | manual, external, internal |
| Sorting threshold | circle, ellipse, rectangle |
| Stimulation | mono-frequency |
MAGNATEST ECM is the line-ready compact module for simple testing tasks. The unit simply and reliably performs testing tasks such as material mix and deviation measurements as well as deviations in surface hardness and case-hardening depth. MAGNATEST ECM is designed to be used as the core component in quality assurance systems during series production and for installation in production systems. It is particularly suitable for applications that primarily focus on profitability and less on multiple functions.
- Low-cost eddy-current module for non-destructive testing using the magneto-inductive method.
- Genuine magneto-inductive testing by evaluation of harmonics.
- Test parameters variable over wide ranges.
- Simple operation.
- Test pieces sorted in two groups: o.k. / n.o.k.
- One-dimensional display of measured value by LED bar graph.
- Key-operated switch for locking operating functions.
|
Excitation frequency: |
2 Hz to 128 kHz, 17 levels |
|
Throughput: |
depending on excitation frequency, approx. 10 items at 1 kHz |
|
Test resolution: |
manual, external, internal |
|
Sorting threshold: |
circle, ellipse, rectangle |
|
Stimulation: |
mono-frequency |
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ZMAG CM Demagnetization Unit
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Product Details:
| Minimum Order Quantity | 1 Unit |
| Model Name/Number | ZMAG CM |
| Voltage | 230 VAC, 50 / 60 Hz |
| Size/Dimension | 211 x 317 x 133mm |
| Diameter | 30 mm to 220 mm (various models). Customised sizes also available. |
| Brand | Institut Dr. Foerster GmbH & Co. KG, Germany |
| Demagnetizazion | Pulse Method allows a greater penetration of the component than at a constant frequency |
| Interface | I / O interface for control available. Alternatively, manual operation is possible. |
Effective demagnetization via the pulse method
Magnetized components can lead to interference signals during crack or microstructure testing with eddy current component conditions, therefore resulting in false readings.
To avoid this, FOERSTER offer a powerful demagnetization unit: the ZMAG CM. The pulse method used enables high penetration depth to demagnetize the components effectively and promptly. The Siemens control and pre-configuration allows an easy integration of the unit into your production process. Thus, your process quality and reliability can be significantly increased.
Your advantages at a glance
• Flexible spool size: There are four spool sizes available with 30/75/110/220 mm. Other sizes on request.
• It can be automated: I / O interface for control available. Alternatively, manual operation is possible.
• Plug & Play: Pre-configured degaussing: You don't have to set anything; you can start right away.
• High demagnetization performance: Powerful pulse shape for effective demagnetization.
• Pulse method: The pulse method allows a greater penetration of the component than at a constant frequency.
Applications:
1. Elimination of misinterpretations
2. False signals during microstructure testing
3. Magnetic particle testing
4. Magnetic adhesion of metal chips
5. Coating processes
6. Compliance with manufacturing standards
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Statovision - Eddy Current Software For Visualising Surface Quality
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Product Brochure
Product Details:
| Minimum Order Quantity | 1 Unit |
| Type Of Testing Machines | Eddy Current CRACK DETECTION WITH C SCAN REPRESENTATION |
| Brand | Institut Dr. Foerster GmbH & Co. KG, Germany |
| Model Name/Number | STATOVISION |
| Testing Method | Eddy Current |
| Types Of Defects | drill holes, grooves, bevels, etc. |
| Visualisation | C-Scan High-resolution representation of the component surface |
| Filters | Digital filters with large dynamic range |
| Analysis Software | Post-data analysis for process improvement, since raw data can be stored and post-processed |
| Report Formats | Report creation in PDF, PNG and CSV formats |
| Compatible With | Statograph CM and Statograph CM+ |
Advance Features:
- Intelligent filter algorithms for targeted suppression of interfering contours like drill holes, grooves, bevels, etc.
- High-resolution representation of the component surface
- Digital filters with large dynamic range
- Post-data analysis for process improvement, since raw data can be stored and post-processed
- Report creation in PDF, PNG and CSV formats
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Magnatest TCL- Eddy Current Sorting Machine
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Product Brochure
Product Details:
| Minimum Order Quantity | 1 Unit |
| Operating Frequency | 20 MHz |
| Frequency | 20 MHz |
| Type Of Testing Machines | Eddy current testing |
| Industry Type | Manufacturing |
| Usage/Application | Industrial |
| Model Name/Number | Magnatest TCL |
| Material | Aluminum |
| Power Source | 24 V, 1250 mA (AC adapter optional) |
| Weight | 0.5 kg |
| Inspection Method | Specific Instrumentation |
Magnatest TCL:
Smart and efficient material and structure testingThe MAGNATEST TCL is designed to carry out fullyautomated, non-destructive eddy current testing for 100%inspection in series production. In addition, it can be used formanual testing, e.g. in a laboratory for quality assurance. TheMAGNATEST TCL test system consists of the test channel line(TCL) and a PC with testing software. For automatedinspection, FOERSTER offers an industrial PC equipped withan interface module.
Additional Information:
- Delivery Time: 6-8 Weeks
- Packaging Details: -
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Magnatest TCL - Eddy Current Hardness Sorting
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Product Brochure
Product Details:
| Minimum Order Quantity | 1 Unit |
| Industry Type | Manufacturing |
| Usage/Application | Industrial |
| Model Name/Number | Magnatest TCL |
| Material | Aluminum |
| Power Source | 24 V, 1250 mA (AC adapter optional) |
| Weight | 0.5 kg |
| Inspection Method | Specific Instrumentation |
| Operating Frequency | 20 MHz |
Magnatest TCL:
Smart and efficient material and structure testingThe MAGNATEST TCL is designed to carry out fullyautomated, non-destructive eddy current testing for 100%inspection in series production. In addition, it can be used formanual testing, e.g. in a laboratory for quality assurance. TheMAGNATEST TCL test system consists of the test channel line(TCL) and a PC with testing software. For automatedinspection, FOERSTER offers an industrial PC equipped withan interface module.
Additional Information:
- Delivery Time: 6-8 Weeks
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Magnatest TCL - Eddy Current Grade Sorter
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Product Brochure
Product Details:
| Minimum Order Quantity | 1 unit |
| Type Of Testing Machines | Eddy Current Dynamometer |
| Industry Type | Manufacturing |
| Usage/Application | Industrial |
| Model Name/Number | Magnatest TCL |
| Material | Aluminum |
| Power Source | 24 V, 1250 mA (AC adapter optional) |
| Weight | 0.5 kg |
| Inspection Method | Specific Instrumentation |
| Operating Frequency | 20 MHz |
Magnatest TCL:
Smart and efficient material and structure testingThe MAGNATEST TCL is designed to carry out fullyautomated, non-destructive eddy current testing for 100%inspection in series production. In addition, it can be used formanual testing, e.g. in a laboratory for quality assurance. TheMAGNATEST TCL test system consists of the test channel line(TCL) and a PC with testing software. For automatedinspection, FOERSTER offers an industrial PC equipped withan interface module.
Additional Information:
- Delivery Time: 6-8 Weeks
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Magnatest D-HZP - Eddy Current Sorter
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Product Brochure
Product Details:
| Minimum Order Quantity | 1 unit |
| Excitation frequency: | 2 Hz to 128 kHz, 17 levels |
| Number of inputs and outputs to the line: | 8 |
| Test resolution: | manual, external |
| Sorting threshold: | Circle, ellipse, rectangle, box regression |
| Sorting process testing: | group analysis |
| Stimulation: | mono-frequency, multi-frequency |
The MAGNATEST D-HZP by FOERSTER is the ultimate magneto-inductive test instrument: the fully automatic system tests materials for their properties. It operates in single coil absolute mode, making a comparator coil unnecessary. The combination of high excitation currents and complex evaluation electronic equipment detects even very small structural discrepancies. The MAGNATEST D-HZP also provides comprehensive options for documenting test results, such as test piece statistics, histogram, and test data export, which are displayed clearly on the large color display.
Key Features- Single coil absolute operation, therefore no comparator coil required
- Consistent magnetic field strength due to impressed excitation current
- Optional high induction current intensity for high test sensitivity to the magnetic properties of the test material thanks to targeted hysteresis control
- Full network integration and remote access to process integration
- Easy operation due to application-specific function buttons
- Automatic formation of statistically assured sorting limits
- Trend tracking of the sorting ranges during the testing
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