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Eddy Current Component Testing Machine

Manufacturer of a wide range of products which include zmag cm demagnetization unit, koerzimat 1.097 hcj/j-h for measurement of coercivity, hysteresis and relative permeability, koerzimat 1.097 ms for measuring the saturation polarization sigma-s and js, eddy current for surface defects - statograph cm+/cm, magnatest d - eddy current material mix up test instrument and magnatest ecm - eddy current material mix up test instrument.

ZMAG CM Demagnetization Unit

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ZMAG CM Demagnetization Unit
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Product Details:
Minimum Order Quantity1 Unit
Model Name/NumberZMAG CM
BrandInstitut Dr. Foerster GmbH & Co. KG, Germany
Diameter30 mm to 220 mm (various models). Customised sizes also available.
Size/Dimension211 x 317 x 133mm
Voltage230 VAC, 50 / 60 Hz
DemagnetizazionPulse Method allows a greater penetration of the component than at a constant frequency
InterfaceI / O interface for control available. Alternatively, manual operation is possible.

Effective demagnetization via the pulse method

Magnetized components can lead to interference signals during crack or microstructure testing with eddy current component conditions, therefore resulting in false readings.

To avoid this, FOERSTER offer a powerful demagnetization unit: the ZMAG CM. The pulse method used enables high penetration depth to demagnetize the components effectively and promptly. The Siemens control and pre-configuration allows an easy integration of the unit into your production process. Thus, your process quality and reliability can be significantly increased.

 

Your advantages at a glance

•                Flexible spool size: There are four spool sizes available with 30/75/110/220 mm. Other sizes on request.

•                It can be automated: I / O interface for control available. Alternatively, manual operation is possible.

•                Plug & Play: Pre-configured degaussing: You don't have to set anything; you can start right away.

•                High demagnetization performance: Powerful pulse shape for effective demagnetization.

•                Pulse method: The pulse method allows a greater penetration of the component than at a constant frequency.

 

 

Applications:

1.              Elimination of misinterpretations

2.              False signals during microstructure testing

3.              Magnetic particle testing

4.              Magnetic adhesion of metal chips

5.              Coating processes

6.              Compliance with manufacturing standards  

 

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Koerzimat 1.097 Hcj/J-h For Measurement Of Coercivity, Hysteresis And Relative Permeability

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Koerzimat 1.097 Hcj/J-h For Measurement Of Coercivity, Hysteresis And Relative Permeability
  • Koerzimat 1.097 Hcj/J-h For Measurement Of Coercivity, Hysteresis And Relative Permeability
  • Koerzimat 1.097 Hcj/J-h For Measurement Of Coercivity, Hysteresis And Relative Permeability
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Product Brochure
Product Details:
Type Of Testing Machinescoercivity HCJ, hysteresis J(H) and relative permeability micror(H) measurement
BrandInstitut Dr. Foerster GmbH & Co. KG, Germany
Model Name/NumberKOERZIMAT 1.097 HCJ/J-H
Measuring RangeHCJ: 0 - 100 kA/m And micror(H): 100 - 2500
Voltage100 - 240 VAC, 50/60 Hz
Magnetization field strengthup to 450 kA/m
SensorFoerster probes (fluxgates)
StandardsASTM B887, EN IEC 60404-7:2020

Material evaluation based on magnetic properties

Magnetic values such as coercivity HCJ correlate with numerous important process parameters and material properties in the production of sintered hard metals and powder-metallurgical components. The KOERZIMAT 1.097 HCJ measuring system by FOERSTER facilitates the accurate, automatic, and fast measurement of the coercivity HCJ. The largely geometry-free measurement is particularly suitable for testing samples with complex shapes. The extension module J-H measurement offers the possibility to determine the complete J-H Hysteresis on soft magnetic steel incl. the initial curve.

The applications of the KOERZIMAT include the control of the sintering level and particle size of hard metals and the quality control of metallic powders for the production of magnets and hard metals. The unit can also be used for monitoring the quality of the annealing and the mechanical stress state of soft-magnetic components (SMC) and for controlling electromechanical components in the electronics, automotive, computer, and clock sectors.

 

Your advantages at a glance:

•          Determination of coercivity in accordance with IEC 60404-7

•          Determination of hysteresis J(H) for soft magnetic steel bars

•          Determination of relative permeability µr(H) for soft magnetic steel bars

•          PC-controlled measuring system

•          Geometry-free measurement

•          Lightweight, extremely compact design

•          Software for controlling individual and series measurements

•          Database for collecting measurement data and parameter sets

•          Customer-specific reports

•          Remote port for automation, data access, etc.

 

Technical Data:

KOERZIMAT 1.097 HCJ/J-H

Measurement range:  HCJ           0 – 100 kA/m

µr(H)     100 – 2500

Magnetization field strength: up to 450 kA/m

Homogenous field area:         170 x 40 mm (LxD), coil 40

120 x 60 mm (LxD), coil 60

Measurement uncertainty:    1 % of measured value

Sensor elements:        Foerster probes (fluxgates)

Power supply: 100 – 240 VAC, 50/60 Hz

 

Norms:

ASTM B887

Describes the method for determining the coercitivity of sintered hard metals.

EN IEC 60404-7:2020

Describes the determination of the Coercitivity in the open magnetic circuit. Method B described above is advantageous as it provides the option to perform measurements regardless of the geometry of the sample. It is not required to manufacture special measuring samples

 

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Koerzimat 1.097 MS For Measuring The Saturation Polarization Sigma-S And JS

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Koerzimat 1.097 MS For Measuring The Saturation Polarization Sigma-S And JS
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Product Details:
BrandInstitut Dr. Foerster GmbH & Co. KG, Germany
Model Name/NumberKOERZIMAT 1.097 MS
Power Source100 - 240 VAC, 50/60 Hz
Sensitivity2*10-8 Tm3/kg (MS 26 x 60) and 1*10-7 Tm3/kg (MS 31 x 69)
Field strength in the air gap1.15 T
Sensor elementHelmholtz detection coils with fluxmeter
StandardsASTM B886, IEC 60404-14

Material evaluation based on magnetic properties

MS Magnetic values such as weight-specific saturation polarization σs and volume-specific saturation polarization Js correlate with numerous important process parameters and material properties in the production of sintered hard metals and powder-metallurgical components.

The KOERZIMAT 1.097 measuring system by FOERSTER facilitates the accurate, automatic, and fast measurement of the weight-specific saturation polarization σs and volume-specific saturation polarization Js. The largely geometry-free measurement is particularly suitable for testing samples with complex shapes. The KOERZIMAT 1.097 MS is used for applications such as controlling the sintering level during hard metal sintering processes and determining the tungsten content dissolved in cobalt as well as the free iron, cobalt, and nickel content in powder / hard metals. The saturation polarization Js in Tesla can also be determined in soft magnetic components of magnetic circuits.

 

 

Your advantages at a glance:

•          Determination of the saturation magnetism in accordance with IEC 60404-14

•          Determination of the magnetic phase in austenitic steel

•          PC-controlled measuring system

•          Geometry-free measurement

•          Lightweight, extremely compact design

•          Software for controlling individual and series measurements

•          Database for collecting measurement data and parameter sets

•          Customer-specific reports

•          Remote port for automation, data access, etc.

 

 

 

Technical Data

Sensitivity:      2*10-8 Tm3/kg (MS 26 x 60)

1*10-7 Tm3/kg (MS 31 x 69)

Field strength in the air gap:  1.15 T

Measurement uncertainty     0.5 % of measured value

Sensor element:          Helmholtz detection coils with fluxmeter

Power supply: 100 – 240 VAC, 50/60 Hz

Compressed-air supply:          6 bar (MS 31 x 69)

 

 

Norms

ASTM B886

Describes the method for determining the saturation magnetism of sintered hard metals.

IEC 60404-14

Describes the determination of the magnetic saturation dipole moment jS using moment coils in open magnetic circuits. The method described above is advantageous as it provides the option to perform measurements regardless of the geometry of the sample. It is not required to manufacture special measuring samples.

 

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Eddy Current For Surface Defects - Statograph Cm+/cm

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Eddy Current For Surface Defects - Statograph Cm+/cm
  • Eddy Current For Surface Defects - Statograph Cm+/cm
  • Eddy Current For Surface Defects - Statograph Cm+/cm
  • Eddy Current For Surface Defects - Statograph Cm+/cm
  • Eddy Current For Surface Defects - Statograph Cm+/cm
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Product Brochure
Product Details:
Minimum Order Quantity1 Unit
Type Of Testing MachinesEDDY CURRENT CRACK DETECTION
BrandInstitut Dr. Foerster GmbH & Co. KG, Germany
Model Name/NumberSTATOGRAPH CM+/CM
Excitation frequency:1 kHz, 3 kHz, 10 kHz, 30 kHz, 100 kHz, 300 kHz, 1 MHz, 3 MHz, 10 MHz
Sensor:Differential or absolute sensor
High-pass, low-pass filter:1 Hz to 56 kHz (28 levels)
Interface:Profinet, Digital I/O
Mains connection:85 - 265 V, 47 - 63 Hz

Compact and robust, the STATOGRAPH CM+ / CM consists of powerful hardware and software to guarantee reliable inspections. Both STATOGRAPH modules are network-compatible and can thus be operated via a tablet or smartphone. Production line status can therefore be checked anytime and anywhere, meaning that immediate corrective action can be taken if necessary. Test parameters and other settings can be captured and adjusted on the fly.

The STATOGRAPH CM+ also has a touch screen for use directly in the line.

On the STATOGRAPH CM, a multi-color LED tells the device status with a quick glance into the control cabinet.

SENSOR TECHNOLOGY:
All existing probes can be connected as usual to the new STATOGRAPH CM+ / CM modules. A broad portfolio of standard and special-purpose probes is available. This means that, with FOERSTER, you’re optimally prepared for any challenge.
Standard probes:For crack testing on components, stationary differential-eddy-current probes are usually installed directly in the test station. These have a very high test sensitivity and generate reproducible test results.
Special probes:Components with complex geometries require special test solutions. For this reason, FOERSTER’s probe portfolio includes, among others, angled sensors and its FLEXPROBES, which are flexible probes that can be adapted to the unique geometry of the test piece.
In addition, we can also develop customer-specific  probes for high-resolution testing.
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Magnatest D - Eddy Current Material Mix Up Test Instrument

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Magnatest D - Eddy Current Material Mix Up Test Instrument
  • Magnatest D - Eddy Current Material Mix Up Test Instrument
  • Magnatest D - Eddy Current Material Mix Up Test Instrument
  • Magnatest D - Eddy Current Material Mix Up Test Instrument
  • Magnatest D - Eddy Current Material Mix Up Test Instrument
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Product Brochure
Product Details:
Minimum Order Quantity1 unit
Type Of Testing MachinesEDDY CURRENT MATERIAL SORTING AND HARDNESS TESTER
BrandInstitut Dr. Foerster GmbH & Co. KG, Germany
Model Name/NumberMagnatest D
Excitation frequency2 Hz to 128 kHz, 17 levels
Throughputdepending on excitation frequency, approx. 10 items at 1 kHz
Test resolutionmanual, external, internal, crosshairs
Sorting thresholdcircle, ellipse, rectangle (manual areas), box regression
Sorting process testinggroup analysis
Stimulationmono-frequency, multi-frequency

The FOERSTER MAGNATEST D 3.623 is an electronic instrument for non-destructive testing of conductive materials for their different magnetic and/or electrical properties.

It is ideal for testing mass-produced components (such as fasteners, shafts, studs, rings, valves, sprockets, gears, forged parts, cast parts, machined parts, sintered parts, and more) for differences in:
  • Alloy Composition
  • Heat treatment
  • Grain Structure
  • Hardness
  • Case Depth
  • Dimensional and Geometrical Differences

Features & Benefits:
  • PC controlled electromagnetic test electronics for fully automated and rapid testing of every individual component produced (can also be employed manually and offline)
Automated micro-structure and hardness testing with coils and probes:
The sensors for testing material properties are available as coils or probes, depending on the material concerned. A broad range of standard testing coils and standard testing probes is available for the various MAGNATEST test instruments. In addition, we offer individually adapted customized solutions for special sizes or geometries.  


Additional Information:

  • Packaging Details: Standard Packaging
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    Magnatest ECM - Eddy Current Material Mix Up Test Instrument

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    Magnatest ECM - Eddy Current Material Mix Up Test Instrument
    • Magnatest ECM - Eddy Current Material Mix Up Test Instrument
    • Magnatest ECM - Eddy Current Material Mix Up Test Instrument
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    Product Brochure
    Product Details:
    Minimum Order Quantity1 Unit
    Type Of Testing MachinesEDDY CURRENT MATERIAL SORTING AND HARDNESS TESTER
    BrandInstitut Dr. Foerster GmbH & Co. KG, Germany
    Model Name/NumberMagnatest ECM
    Operating Frequency2 Hz to 128 kHz, 17 levels
    Throughputdepending on excitation frequency, approx. 10 items at 1 kHz
    Test resolutionmanual, external, internal
    Sorting thresholdcircle, ellipse, rectangle
    Stimulationmono-frequency

    MAGNATEST ECM is the line-ready compact module for simple testing tasks. The unit simply and reliably performs testing tasks such as material mix and deviation measurements as well as deviations in surface hardness and case-hardening depth. MAGNATEST ECM is designed to be used as the core component in quality assurance systems during series production and for installation in production systems. It is particularly suitable for applications that primarily focus on profitability and less on multiple functions.

    • Low-cost eddy-current module for non-destructive testing using the magneto-inductive method.
    • Genuine magneto-inductive testing by evaluation of harmonics.
    • Test parameters variable over wide ranges.
    • Simple operation.
    • Test pieces sorted in two groups: o.k. / n.o.k.
    • One-dimensional display of measured value by LED bar graph.
    • Key-operated switch for locking operating functions.
     Technical Data

    Excitation frequency:

    2 Hz to 128 kHz, 17 levels

    Throughput:

    depending on excitation frequency, approx. 10 items at 1 kHz

    Test resolution:

    manual, external, internal

    Sorting threshold:

    circle, ellipse, rectangle 

    Stimulation:

    mono-frequency

     

     

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    Statovision - Eddy Current Software For Visualising Surface Quality

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    Statovision - Eddy Current Software For Visualising Surface Quality
    • Statovision - Eddy Current Software For Visualising Surface Quality
    • Statovision - Eddy Current Software For Visualising Surface Quality
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    Product Brochure
    Product Details:
    Minimum Order Quantity1 Unit
    Type Of Testing MachinesEddy Current CRACK DETECTION WITH C SCAN REPRESENTATION
    BrandInstitut Dr. Foerster GmbH & Co. KG, Germany
    Model Name/NumberSTATOVISION
    Testing MethodEddy Current
    Types Of Defectsdrill holes, grooves, bevels, etc.
    VisualisationC-Scan High-resolution representation of the component surface
    FiltersDigital filters with large dynamic range
    Analysis SoftwarePost-data analysis for process improvement, since raw data can be stored and post-processed
    Report FormatsReport creation in PDF, PNG and CSV formats
    Compatible WithStatograph CM and Statograph CM+

    New dimensions in component testing With STATOVISION, FOERSTER offers an innovative software solution for the identification and visualization of heretofore undetectable errors. Intelligent filter algorithms enable previously impossible inspection tasks; since this allows interference signals to be filtered out and suppressed, cracks near drill holes or millings, for example, can be found. Furthermore, by superimposing the images of several components, it is possible to identify at an early stage patterns in the defects, e.g. due to tool wear, so that the source of the error can be eliminated.
    Advance Features:
    • Intelligent filter algorithms for targeted suppression of interfering contours like drill holes, grooves, bevels, etc.
    • High-resolution representation of the component surface
    • Digital filters with large dynamic range
    • Post-data analysis for process improvement, since raw data can be stored and post-processed
    • Report creation in PDF, PNG and CSV formats
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