Electronic And Engineering Company India Pvt Ltd
Electronic And Engineering Company India Pvt Ltd
Dadra, Dadra and Nagar Haveli and Daman and Diu, Dadra and Nagar Haveli and Daman and Diu
GST No. 26AAACE3165H1ZU
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Eddy Current Testing Equipment

Manufacturer of a wide range of products which include magnatest d - eddy current material mix up test instrument, zmag cm demagnetization unit, koerzimat 1.097 hcj/j-h for measurement of coercivity, hysteresis and relative permeability, koerzimat 1.097 ms for measuring the saturation polarization sigma-s and js, defectovision ir inductive heat flux thermography for testing tubes, billets, rails, and profiles and eddy current for surface defects - statograph cm+/cm.

Magnatest D - Eddy Current Material Mix Up Test Instrument

Magnatest D - Eddy Current Material Mix Up Test Instrument
  • Magnatest D - Eddy Current Material Mix Up Test Instrument
  • Magnatest D - Eddy Current Material Mix Up Test Instrument
  • Magnatest D - Eddy Current Material Mix Up Test Instrument
  • Magnatest D - Eddy Current Material Mix Up Test Instrument
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Product Details:

Minimum Order Quantity1 unit
Type Of Testing MachinesEDDY CURRENT MATERIAL SORTING AND HARDNESS TESTER
BrandInstitut Dr. Foerster GmbH & Co. KG, Germany
Model Name/NumberMagnatest D
Excitation frequency2 Hz to 128 kHz, 17 levels
Throughputdepending on excitation frequency, approx. 10 items at 1 kHz
Test resolutionmanual, external, internal, crosshairs
Sorting thresholdcircle, ellipse, rectangle (manual areas), box regression
Sorting process testinggroup analysis
Stimulationmono-frequency, multi-frequency

The FOERSTER MAGNATEST D 3.623 is an electronic instrument for non-destructive testing of conductive materials for their different magnetic and/or electrical properties.

It is ideal for testing mass-produced components (such as fasteners, shafts, studs, rings, valves, sprockets, gears, forged parts, cast parts, machined parts, sintered parts, and more) for differences in:
  • Alloy Composition
  • Heat treatment
  • Grain Structure
  • Hardness
  • Case Depth
  • Dimensional and Geometrical Differences

Features & Benefits:
  • PC controlled electromagnetic test electronics for fully automated and rapid testing of every individual component produced (can also be employed manually and offline)
Automated micro-structure and hardness testing with coils and probes:
The sensors for testing material properties are available as coils or probes, depending on the material concerned. A broad range of standard testing coils and standard testing probes is available for the various MAGNATEST test instruments. In addition, we offer individually adapted customized solutions for special sizes or geometries.  

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  • Packaging Details: Standard Packaging
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ZMAG CM Demagnetization Unit

ZMAG CM Demagnetization Unit
  • ZMAG CM Demagnetization Unit
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Product Details:

Minimum Order Quantity1 Unit
Model Name/NumberZMAG CM
BrandInstitut Dr. Foerster GmbH & Co. KG, Germany
Diameter30 mm to 220 mm (various models). Customised sizes also available.
Size/Dimension211 x 317 x 133mm
Voltage230 VAC, 50 / 60 Hz
DemagnetizazionPulse Method allows a greater penetration of the component than at a constant frequency
InterfaceI / O interface for control available. Alternatively, manual operation is possible.

Effective demagnetization via the pulse method

Magnetized components can lead to interference signals during crack or microstructure testing with eddy current component conditions, therefore resulting in false readings.

To avoid this, FOERSTER offer a powerful demagnetization unit: the ZMAG CM. The pulse method used enables high penetration depth to demagnetize the components effectively and promptly. The Siemens control and pre-configuration allows an easy integration of the unit into your production process. Thus, your process quality and reliability can be significantly increased.

 

Your advantages at a glance

•                Flexible spool size: There are four spool sizes available with 30/75/110/220 mm. Other sizes on request.

•                It can be automated: I / O interface for control available. Alternatively, manual operation is possible.

•                Plug & Play: Pre-configured degaussing: You don't have to set anything; you can start right away.

•                High demagnetization performance: Powerful pulse shape for effective demagnetization.

•                Pulse method: The pulse method allows a greater penetration of the component than at a constant frequency.

 

 

Applications:

1.              Elimination of misinterpretations

2.              False signals during microstructure testing

3.              Magnetic particle testing

4.              Magnetic adhesion of metal chips

5.              Coating processes

6.              Compliance with manufacturing standards  

 

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Koerzimat 1.097 Hcj/J-h For Measurement Of Coercivity, Hysteresis And Relative Permeability

Koerzimat 1.097 Hcj/J-h For Measurement Of Coercivity, Hysteresis And Relative Permeability
  • Koerzimat 1.097 Hcj/J-h For Measurement Of Coercivity, Hysteresis And Relative Permeability
  • Koerzimat 1.097 Hcj/J-h For Measurement Of Coercivity, Hysteresis And Relative Permeability
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Product Details:

Type Of Testing Machinescoercivity HCJ, hysteresis J(H) and relative permeability micror(H) measurement
BrandInstitut Dr. Foerster GmbH & Co. KG, Germany
Model Name/NumberKOERZIMAT 1.097 HCJ/J-H
Measuring RangeHCJ: 0 - 100 kA/m And micror(H): 100 - 2500
Voltage100 - 240 VAC, 50/60 Hz
Magnetization field strengthup to 450 kA/m
SensorFoerster probes (fluxgates)
StandardsASTM B887, EN IEC 60404-7:2020

Material evaluation based on magnetic properties

Magnetic values such as coercivity HCJ correlate with numerous important process parameters and material properties in the production of sintered hard metals and powder-metallurgical components. The KOERZIMAT 1.097 HCJ measuring system by FOERSTER facilitates the accurate, automatic, and fast measurement of the coercivity HCJ. The largely geometry-free measurement is particularly suitable for testing samples with complex shapes. The extension module J-H measurement offers the possibility to determine the complete J-H Hysteresis on soft magnetic steel incl. the initial curve.

The applications of the KOERZIMAT include the control of the sintering level and particle size of hard metals and the quality control of metallic powders for the production of magnets and hard metals. The unit can also be used for monitoring the quality of the annealing and the mechanical stress state of soft-magnetic components (SMC) and for controlling electromechanical components in the electronics, automotive, computer, and clock sectors.

 

Your advantages at a glance:

•          Determination of coercivity in accordance with IEC 60404-7

•          Determination of hysteresis J(H) for soft magnetic steel bars

•          Determination of relative permeability µr(H) for soft magnetic steel bars

•          PC-controlled measuring system

•          Geometry-free measurement

•          Lightweight, extremely compact design

•          Software for controlling individual and series measurements

•          Database for collecting measurement data and parameter sets

•          Customer-specific reports

•          Remote port for automation, data access, etc.

 

Technical Data:

KOERZIMAT 1.097 HCJ/J-H

Measurement range:  HCJ           0 – 100 kA/m

µr(H)     100 – 2500

Magnetization field strength: up to 450 kA/m

Homogenous field area:         170 x 40 mm (LxD), coil 40

120 x 60 mm (LxD), coil 60

Measurement uncertainty:    1 % of measured value

Sensor elements:        Foerster probes (fluxgates)

Power supply: 100 – 240 VAC, 50/60 Hz

 

Norms:

ASTM B887

Describes the method for determining the coercitivity of sintered hard metals.

EN IEC 60404-7:2020

Describes the determination of the Coercitivity in the open magnetic circuit. Method B described above is advantageous as it provides the option to perform measurements regardless of the geometry of the sample. It is not required to manufacture special measuring samples

 

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Koerzimat 1.097 MS For Measuring The Saturation Polarization Sigma-S And JS

Koerzimat 1.097 MS For Measuring The Saturation Polarization Sigma-S And JS
  • Koerzimat 1.097 MS For Measuring The Saturation Polarization Sigma-S And JS
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Product Details:

BrandInstitut Dr. Foerster GmbH & Co. KG, Germany
Model Name/NumberKOERZIMAT 1.097 MS
Power Source100 - 240 VAC, 50/60 Hz
Sensitivity2*10-8 Tm3/kg (MS 26 x 60) and 1*10-7 Tm3/kg (MS 31 x 69)
Field strength in the air gap1.15 T
Sensor elementHelmholtz detection coils with fluxmeter
StandardsASTM B886, IEC 60404-14

Material evaluation based on magnetic properties

MS Magnetic values such as weight-specific saturation polarization σs and volume-specific saturation polarization Js correlate with numerous important process parameters and material properties in the production of sintered hard metals and powder-metallurgical components.

The KOERZIMAT 1.097 measuring system by FOERSTER facilitates the accurate, automatic, and fast measurement of the weight-specific saturation polarization σs and volume-specific saturation polarization Js. The largely geometry-free measurement is particularly suitable for testing samples with complex shapes. The KOERZIMAT 1.097 MS is used for applications such as controlling the sintering level during hard metal sintering processes and determining the tungsten content dissolved in cobalt as well as the free iron, cobalt, and nickel content in powder / hard metals. The saturation polarization Js in Tesla can also be determined in soft magnetic components of magnetic circuits.

 

 

Your advantages at a glance:

•          Determination of the saturation magnetism in accordance with IEC 60404-14

•          Determination of the magnetic phase in austenitic steel

•          PC-controlled measuring system

•          Geometry-free measurement

•          Lightweight, extremely compact design

•          Software for controlling individual and series measurements

•          Database for collecting measurement data and parameter sets

•          Customer-specific reports

•          Remote port for automation, data access, etc.

 

 

 

Technical Data

Sensitivity:      2*10-8 Tm3/kg (MS 26 x 60)

1*10-7 Tm3/kg (MS 31 x 69)

Field strength in the air gap:  1.15 T

Measurement uncertainty     0.5 % of measured value

Sensor element:          Helmholtz detection coils with fluxmeter

Power supply: 100 – 240 VAC, 50/60 Hz

Compressed-air supply:          6 bar (MS 31 x 69)

 

 

Norms

ASTM B886

Describes the method for determining the saturation magnetism of sintered hard metals.

IEC 60404-14

Describes the determination of the magnetic saturation dipole moment jS using moment coils in open magnetic circuits. The method described above is advantageous as it provides the option to perform measurements regardless of the geometry of the sample. It is not required to manufacture special measuring samples.

 

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Defectovision Ir Inductive Heat Flux Thermography For Testing Tubes, Billets, Rails, And Profiles

Defectovision Ir Inductive Heat Flux Thermography For Testing Tubes, Billets, Rails, And Profiles
  • Defectovision Ir Inductive Heat Flux Thermography For Testing Tubes, Billets, Rails, And Profiles
  • Defectovision Ir Inductive Heat Flux Thermography For Testing Tubes, Billets, Rails, And Profiles
  • Defectovision Ir Inductive Heat Flux Thermography For Testing Tubes, Billets, Rails, And Profiles
  • Defectovision Ir Inductive Heat Flux Thermography For Testing Tubes, Billets, Rails, And Profiles
  • Defectovision Ir Inductive Heat Flux Thermography For Testing Tubes, Billets, Rails, And Profiles
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Product Details:

Minimum Order Quantity1 Unit
Test productsRound and square ferromagnetic steel billets
ManufacturerInstitut Dr. Foerster GmbH & Co. KG, Germany
Diameter / edge length50 - 300 mm
Max. test speed1.5 m/s
Testing methodInductive heat flux thermography
Untested ends5 mm

Innovative testing with FOERSTER

The DEFECTOVISION IR system is an addition to FOERSTER's core competence, the non-destructive testing of semi-finished metal products. All around the world, more than 6.5 million tons of steel have been tested safely and efficiently by now with our latest technology.

The automatic infrared technology applied by FOERSTER provides new approaches for previously impossible testing tasks.

Inductive heat flux thermography facilitates the testing of entire surfaces of hot-rolled steel billets and tubes with round, square, or rectangular cross-sections as well as rails and profiles. Flat surfaces as well as exterior and interior radiuses are tested fully and reproducibly. All but a few millimetres of the ends of the materials are also covered by the surface test.

 

 

Technical Data:

Test products: Round and square ferromagnetic steel billets

Diameter / edge length:         50 – 300 mm

Test product length:   min. 4 m

Max. test speed:         1.5 m/s

Untested ends:           type 5 mm

Minimum defect depth:         0.3 mm

Minimum defect length:         10 mm

 

Your advantages at a glance:

•          Fully automatic testing of round and profiled steel billets, tubes, and rails

•          Adjustable defect thresholds for targeted depth selection

•          Reduces repair costs by suppressing incorrect warnings

•          Comprehensive electronic documentation of the test results

•          Integration in existing production and quality systems

•          Contactless and non-wearing technology

•          Compact design for integration in existing production lines

•          High throughput

•          Test fully covers the entire material surface

•          Detection of even the smallest material defects

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Eddy Current For Surface Defects - Statograph Cm+/cm

Eddy Current For Surface Defects - Statograph Cm+/cm
  • Eddy Current For Surface Defects - Statograph Cm+/cm
  • Eddy Current For Surface Defects - Statograph Cm+/cm
  • Eddy Current For Surface Defects - Statograph Cm+/cm
  • Eddy Current For Surface Defects - Statograph Cm+/cm
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Product Details:

Minimum Order Quantity1 Unit
Type Of Testing MachinesEDDY CURRENT CRACK DETECTION
BrandInstitut Dr. Foerster GmbH & Co. KG, Germany
Model Name/NumberSTATOGRAPH CM+/CM
Excitation frequency:1 kHz, 3 kHz, 10 kHz, 30 kHz, 100 kHz, 300 kHz, 1 MHz, 3 MHz, 10 MHz
Sensor:Differential or absolute sensor
High-pass, low-pass filter:1 Hz to 56 kHz (28 levels)
Interface:Profinet, Digital I/O
Mains connection:85 - 265 V, 47 - 63 Hz

Compact and robust, the STATOGRAPH CM+ / CM consists of powerful hardware and software to guarantee reliable inspections. Both STATOGRAPH modules are network-compatible and can thus be operated via a tablet or smartphone. Production line status can therefore be checked anytime and anywhere, meaning that immediate corrective action can be taken if necessary. Test parameters and other settings can be captured and adjusted on the fly.

The STATOGRAPH CM+ also has a touch screen for use directly in the line.

On the STATOGRAPH CM, a multi-color LED tells the device status with a quick glance into the control cabinet.

SENSOR TECHNOLOGY:
All existing probes can be connected as usual to the new STATOGRAPH CM+ / CM modules. A broad portfolio of standard and special-purpose probes is available. This means that, with FOERSTER, you’re optimally prepared for any challenge.
Standard probes:For crack testing on components, stationary differential-eddy-current probes are usually installed directly in the test station. These have a very high test sensitivity and generate reproducible test results.
Special probes:Components with complex geometries require special test solutions. For this reason, FOERSTER’s probe portfolio includes, among others, angled sensors and its FLEXPROBES, which are flexible probes that can be adapted to the unique geometry of the test piece.
In addition, we can also develop customer-specific  probes for high-resolution testing.
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Circograph CI Eddy Current Crack Detection System

Circograph CI Eddy Current Crack Detection System
  • Circograph CI Eddy Current Crack Detection System
  • Circograph CI Eddy Current Crack Detection System
  • Circograph CI Eddy Current Crack Detection System
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Product Details:

Type Of Testing MachinesEddy Current Crack Detection Machine
BrandInstitut Dr. Foerster GmbH & Co. KG, Germany
Model Name/NumberCircograph CI
Operating Frequency30 kHz - 1 MHz
Test materialFerromagnetic, austenitic, and non-ferromagnetic material
Sensor systemRotating sensor system with a maximum of two (Ro 20 and Ro 35) opposite test heads
Max. throughput3 m/s during continuous testing
Defect displayfrom 0.030 mm at Ro 20 / Ro 35

Compact test system for longitudinal surface defects

The CIRCOGRAPH CI combines a compact design with intuitive operation in one high-precision rotating test system. The CIRCOGRAPH CI features a user-friendly operation unit as well as easy "Turn-and-Push" rotary switch. The 2-channel system can be adjusted optimally to suit your test tasks thanks to a large range of different rotating heads. Longitudinal defects in the material surface can thus be detected from depths as low as 30 µm.

 

Your advantages at a glance:

  • Compact design
  • Simple operation thanks to integrated operation unit and "turn-push" operation
  • Universal testing system, can be adapted to individual applications and requirements
  • 2-channel test system
  • Seamless, continuous testing
  • Defect depth resolution from 30 µm

 

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Magnatest ECM - Eddy Current Material Mix Up Test Instrument

Magnatest ECM - Eddy Current Material Mix Up Test Instrument
  • Magnatest ECM - Eddy Current Material Mix Up Test Instrument
  • Magnatest ECM - Eddy Current Material Mix Up Test Instrument
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Product Details:

Minimum Order Quantity1 Unit
Type Of Testing MachinesEDDY CURRENT MATERIAL SORTING AND HARDNESS TESTER
BrandInstitut Dr. Foerster GmbH & Co. KG, Germany
Model Name/NumberMagnatest ECM
Operating Frequency2 Hz to 128 kHz, 17 levels
Throughputdepending on excitation frequency, approx. 10 items at 1 kHz
Test resolutionmanual, external, internal
Sorting thresholdcircle, ellipse, rectangle
Stimulationmono-frequency

MAGNATEST ECM is the line-ready compact module for simple testing tasks. The unit simply and reliably performs testing tasks such as material mix and deviation measurements as well as deviations in surface hardness and case-hardening depth. MAGNATEST ECM is designed to be used as the core component in quality assurance systems during series production and for installation in production systems. It is particularly suitable for applications that primarily focus on profitability and less on multiple functions.

  • Low-cost eddy-current module for non-destructive testing using the magneto-inductive method.
  • Genuine magneto-inductive testing by evaluation of harmonics.
  • Test parameters variable over wide ranges.
  • Simple operation.
  • Test pieces sorted in two groups: o.k. / n.o.k.
  • One-dimensional display of measured value by LED bar graph.
  • Key-operated switch for locking operating functions.
 Technical Data

Excitation frequency:

2 Hz to 128 kHz, 17 levels

Throughput:

depending on excitation frequency, approx. 10 items at 1 kHz

Test resolution:

manual, external, internal

Sorting threshold:

circle, ellipse, rectangle 

Stimulation:

mono-frequency

 

 

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Defectomat ECM Eddy Current Tester

Defectomat ECM Eddy Current Tester
  • Defectomat ECM Eddy Current Tester
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Product Details:

Type Of Testing MachinesEddy Current Crack Detection Machine
BrandInstitut Dr. Foerster GmbH & Co. KG, Germany
Model Name/NumberDefectomat ECM
Operating Frequency10 kHz, optional frequency module, max. 8 levels
Measurement channels1, optional additional absolute channel
Filtering processHP+TP, manual adjustment, 25 levels, 1 Hz - 16 kHz
Amplificationmax. dynamic range 102 dB
Test speedmax. 150 m/s

Affordable and compact quality assurance solution

The modular DEFECTOMAT ECM is extremely compact, yet features many options for integration in popular production systems. Designed for simple operation, the compact test instrument performs Yes/No filtering of the test materials. The module has an integrated port for expanding the line functionality, e.g. for a marking, sorting, and crosscutting device. In addition, the test results can be logged, statistically analyzed, and archived via a connected master computer.

Your advantages at a glance

  • Module for eddy current testing with through-type coils, reduced to its essential features
  • Various fixed frequency modules available
  • Multiple frequency module as optional extra
  • Simple controls
  • Unidimensional signal display with LED bar graph
  • Yes/No filtering
  • Simple integration in control cabinets
  • Optional expansion for additional requirements such as phase adjuster, absolute channel, output amplifier, oscilloscope, RS-232 port for parameter adjustment
  • Adapter for saving the configuration data for quick refitting

 

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Defectomat CI - Eddy Current Testing System for Crack Detection

Defectomat CI - Eddy Current Testing System for Crack Detection
  • Defectomat CI - Eddy Current Testing System for Crack Detection
  • Defectomat CI - Eddy Current Testing System for Crack Detection
  • Defectomat CI - Eddy Current Testing System for Crack Detection
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Product Details:

Type Of Testing MachinesEddy Current Crack Detection Machine
BrandInstitut Dr. Foerster GmbH & Co. KG, Germany
UsageIndustrial
Model Name/NumberDefectomat CI
Gainmax. dynamic range 102 dB
Operating Frequency1, 3, 6, 10, 12, 15, 20, 30, 60, 100, 300, 1,000 kHz - optional additional frequencies
Filtering processmanual, 12 levels, 1 Hz - 16 kHz
Measurement channelsMax. 2 independent channels, differential or static operation
Test speedmax. 150 m/s

2-channel base module for almost all requirements

One of the most popular eddy current test instruments in the world with an unrivaled compact design. The DEFECTOMAT CI features an operation unit as well as easy "Turn and Push" operation. The evaluation electronic equipment also comes with two optional, fully operational measurement channels. It also has a filter tracking setting, excitation frequencies from 1 to 1,000 kHz, and a sector signal analysis function.

Your advantages at a glance

  • Optional full 2-channel analysis, Diff/Abs, Diff/Diff, Diff/Ferromat
  • 12 excitation frequencies from 1 to 1,000 kHz
  • Filter tracking according to test speed
  • Precision marking in exact location
  • Sector signal analysis with 2 trigger levels
  • Analogue output
  • State-of-the-art computer technology
  • Full network integration
  • Quick and easy with "Turn and Push"
  • Password-protected operating level
  • Clear color display
  • Visualization of the testing process
  • Continuous display of the key test parameters

 

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Circograph DA Eddy Current Crack Detection Solution

Circograph DA Eddy Current Crack Detection Solution
  • Circograph DA Eddy Current Crack Detection Solution
  • Circograph DA Eddy Current Crack Detection Solution
  • Circograph DA Eddy Current Crack Detection Solution
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Product Details:

Minimum Order Quantity1 Unit
Model Name/NumberCircograph DA
Instrument TypeEddy Current Crack Detector For Bright Material
Type Of Testing MachinesEddy Current Crack Detection Machine
Industry TypeManufacturing
BrandInstitut Dr. Foerster GmbH & Co. KG
Operating Frequency30 kHz - 1 MHz (continuously adjustable in 100 Hz steps)
Measurement channelsUp to 256 test channels in real time (without multiplexing)
Filtering processDigital speed shift filter: dynamic adjustment of the filter's position to the test speed
Testing speedMax. 6 m/s
Sensor monitoringBroken wires, overload, automatic sensor recognition

Multi-Channel Eddy Current Testing at the Highest Level

With the CIRCOGRAPH DA, FOERSTER sets new standards in non-destructive eddy current testing of long products such as tubes, bars and wires for longitudinally oriented surface defects. CIRCOGRAPH DA offers unsurpassed reproducibility at high test speeds by combining advanced digital electronics with sophisticated system architecture. Digitization takes place directly at the sensor. In order to reduce possible interferences from the outside, the signal paths of the analog test signals have been reduced to a minimum. Equipped with the latest technology and intelligent details, the CIRCOGRAPH DA can also be integrated into existing production lines.

Better Overview by Visualization of the Test Signals as C-Scan

The new product generation CIRCOGRAPH DA enables displaying of the test signals as a C-Scan. The signal sequence is shown as usual as the sum signal over the distance. The defect position is displayed in the longitudinal direction. Additionally, in the C-Scan view, the signals are now also displayed in the circumferential position. The operator is thus given a better overview of where and, above all, how the defect propagates on the material surface.

 

Your advantages at a glance

  • Compact and robust construction for industrial applications
  • Future-proof due to modular construction, ready for future expansion
  • Optional extension with DEFECTOMAT sensor systems
  • Up to 256 measurement channels without multiplex operation
  • Digitization right at the sensor
  • Test frequencies continuously adjustable from 30 kHz to 1 MHz in 100 Hz steps
  • Digital speed shift filter: Filters move along dynamically with the speed
  • CIRCOGRAPH rotating heads allow for contactless testing with test speeds up to 6 m/s

 

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Defectomat DA Eddy Current Testing Solution

Defectomat DA Eddy Current Testing Solution
  • Defectomat DA Eddy Current Testing Solution
  • Defectomat DA Eddy Current Testing Solution
  • Defectomat DA Eddy Current Testing Solution
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Product Details:

Minimum Order Quantity1 Unit
Type Of Testing MachinesEddy Current Crack Detection Machine
Industry TypeManufacturing
Usage/ApplicationIndustrial
BrandInstitut Dr. Foerster GmbH & Co. KG, Germany
Model Name/NumberDefectomat DA
Operating Frequency1 kHz - 1 MHz (endlessly adjustable)
Measurement channelsUp to 16 TEST SYSTEM DA modules with 16 measurement channels each
Filtering processDigital speed shift filter; filters move along dynamically with the speed
Testing speedmax. 150 m/s
Amplificationmax. dynamic range 126 dB
Sensor monitoringBroken wires, overload, automatic sensor recognition

  • The DEFECTOMAT DA evaluation electronic equipment by FOERSTER has a combination of key features that as a whole are designed to provide consistent productivity and process reliability. Fully digital and fitted with innovative operating software, this system with unequalled specifications combines the latest technology for non-destructive eddy current testing of tubes, rods, and wires. Experience the eddy current technology of the future today.

    Your advantages at a glance

    • Compact and robust construction for industrial applications
    • Future-proof due to modular construction, ready for future expansion
    • Up to 256 measurement channels without multiplex operation
    • Option to connect up to 16 TEST SYSTEM DA modules (with 16 measurement channels each)
    • Fully digital evaluation electronic equipment
    • Excitation frequencies from 1 kHz to 1 MHz, endlessly adjustable
    • 126 dB amplification
    • Digital speed shift filter: Filters move along dynamically with the speed
    • High test speed up to 150 m/s

     

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Circoflux Magnetic Flux Leakage Testing Solution

Circoflux Magnetic Flux Leakage Testing Solution
  • Circoflux Magnetic Flux Leakage Testing Solution
  • Circoflux Magnetic Flux Leakage Testing Solution
  • Circoflux Magnetic Flux Leakage Testing Solution
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Product Details:

Minimum Order Quantity1 Unit
Type Of Testing MachinesMagnetic Flux Leakage
BrandInstitut Dr. Foerster GmbH & Co. KG,Germany
Model Name/NumberCircoflux DS and Sensor System
Sensor TypeRotating sensor system with two opposite test heads
Max. number of measurement channels24
Max. throughput speed4 m/sec
Magnetizing current frequency6 kHz (Ro75,Ro100,Ro180) or 7.5 kHz (Ro130)
Diameter range10 - 75 mm (Ro 75); 10 - 100 mm and 15 - 105 mm (Ro 100); 15 - 130 mm (Ro 130); 20 - 180 mm (Ro 180)
Maximum rotational speeds2,400 rpm (Ro 75); 1,500 rpm (Ro 100 and Ro 130); 960 rpm (Ro 180)

NON-DESTRUCTIVE CRACK TESTING WITH ROTATING PROBE

The CIRCOFLUX test system is used for the non-destructive surface testing of ferromagnetic steel bars using the magnetic flux leakage method in accordance with standard EN 10221. This method is the most sensitive surface testing method for longitudinal, crack-like defects in hot-rolled ferromagnetic steel bars. The CIRCOFLUX sensor system therefore replaces subjective testing methods such as the magnetic powder test (magnetic crack detection) and visual checks, which are difficult to document and reproduce.

The available sensor systems cover a material diameter range from approx. 10 to 180 mm. FOERSTER''s long-standing experience in this field ensures high operating reliability. The modular design of the test electronics is also ideally suited to meet future demand for ever increasing defect detection sensitivity.

Your advantages at a glance
  • Standardized hardware and software for all FOERSTER test instruments simplifies the handling
  • Easy operation using modern touchscreen display
  • Network integration in existing production and quality systems
  • Integrated diagnostic and documentation function for compiling your test results
  • Relational database for high data integrity and open port to other applications
  • Maximum detection sensitivity of defects from 0.1 mm depth on ferromagnetic rods with hot-rolled surface
  • Test material diameter from 10 - 180 mm
  • Pivoting test levers also tolerate non-straight material and protect against damage to or destruction of the test elements
  • Central adjustment to the test diameter minimizes the risk of adjustment errors
  • Automatic dimensions adjustment reduces setting up time and increases productivity

 

Technical Data

Sensor system:

Rotating sensor system with two opposite test heads

Max. number of measurement channels:

24

Max. throughput speed:

4 m/s 

Magnetizing current frequency:

6 kHz (Ro75, Ro100, Ro180) or 7.5 kHz (Ro130)

Testing error:

depth 0.15 mm x width 0.1 mm

Diameter ranges:

10 - 75 mm (Ro 75); 10 - 100 mm and 15 - 105 mm (Ro 100); 15 - 130 mm (Ro 130); 20 - 180 mm (Ro 180)

Setting time (with roller guide):

approx. 3 minutes (Ro 75, Ro 100, Ro 130); approx. 5 minutes (Ro 180)

Maximum rotational speeds:

2,400 rpm (Ro 75); 1,500 rpm (Ro 100 and Ro 130); 960 rpm (Ro 180)

Maximum throughput speed:

2 m/s (Ro 75); 3.75 m/s (Ro 100); 4 m/s (Ro 130); 2.4 m/s (Ro 180)

 

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Defectometer M 1.837 Eddy Current Crack Tester And Hardness Tester

Defectometer M 1.837 Eddy Current Crack Tester And Hardness Tester
  • Defectometer M 1.837 Eddy Current Crack Tester And Hardness Tester
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Product Details:

Minimum Order Quantity1 Unit
BrandInstitut Dr. Foerster GmbH & Co. KG, Germany
Usage/ApplicationEddy Current Crack Detector, Hardness Testing, Material Sorting
Model Name/NumberDEFECTOMETER M 1.837

Eddy Current Mobile Crack Detection:
  • Intelligent technique
  • Easy operation
  • Light and portable
  • Robust design
APPLICATIONS:
  • Testing for surface cracks on turbine blades,on wheels, on wings around rivets etc. At aircrafts
  • Testing of surface cracks on bridges
  • Testing of surface cracks on gas pipelines
  • The flaw resolution is approximately 20 μm
  • Simple sorting tasks, identification of hardness changes and detection of surface cracks on automotive components
  • Detection and evaluation of surface cracks on semi-finished products
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Sigmatest 2.070 Electrical Conductivity Meter

Sigmatest 2.070 Electrical Conductivity Meter
  • Sigmatest 2.070 Electrical Conductivity Meter
  • Sigmatest 2.070 Electrical Conductivity Meter
  • Sigmatest 2.070 Electrical Conductivity Meter
  • Sigmatest 2.070 Electrical Conductivity Meter
  • Sigmatest 2.070 Electrical Conductivity Meter
  • Sigmatest 2.070 Electrical Conductivity Meter
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Product Details:

Minimum Order Quantity1 Unit
Model Name/NumberSigmatest 2.070
BrandInstitut Dr. Foerster GmbH & Co. KG, Germany
Usage/ApplicationIndustrial
Display TypeLCD
Accuracy+/- 0.5 % of measured value <10.0 MS/m
Dimension211 x 102 x 40 mm
Weight0.62 kg
Power5V DC / 3000 mA
Resolution+/- 0.1 % of measured value
I Deal InNew Only
Measuring range:0.5 to 65 MS/m or 1 to 112 % IACS
Operating frequencies:60 / 120 / 240 / 480 / 960 kHz
StandardsDIN 50994, ASTM E 1004, DIN EN 2004-1

The SIGMATEST 2.070 is a portable eddy current instrument which measures the electrical conductivity of non-ferro-magnetic metals based on the complex impedance of the measuring probe. The measuring range for the instrument is established by calibration.

When unknown test pieces are measured, the instrument converts the complex impedance value to an electrical con-ductivity value. The electrical conductivity value is indicated on the instrument’s LCD display.

Features:
  • Easy Operation
  • Wide frequency range to measure several material thickness
  • Temperature compensation for stable results also at variating temperatures
  • Automatic distance compensation up to 0.75 mm for measurement of items in bags or measuring through painting
  • Correction factors for measuring on curved surfaces
  • Increased measurement accuracy also at high frequencies (480 kHz) of +/- 0.5 %
  • Shielded probes to avoid edge effects
  • Long wearing probes with titan protection to reduce wear
  • Robust design for on-site usage
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Magnetoscop 1.070 Magnetometer System For Magnetic Flux Density, Field & Permeability Measurement

Magnetoscop 1.070 Magnetometer System For Magnetic Flux Density, Field & Permeability Measurement
  • Magnetoscop 1.070 Magnetometer System For Magnetic Flux Density, Field & Permeability Measurement
  • Magnetoscop 1.070 Magnetometer System For Magnetic Flux Density, Field & Permeability Measurement
  • Magnetoscop 1.070 Magnetometer System For Magnetic Flux Density, Field & Permeability Measurement
  • Magnetoscop 1.070 Magnetometer System For Magnetic Flux Density, Field & Permeability Measurement
  • Magnetoscop 1.070 Magnetometer System For Magnetic Flux Density, Field & Permeability Measurement
  • Magnetoscop 1.070 Magnetometer System For Magnetic Flux Density, Field & Permeability Measurement
  • Magnetoscop 1.070 Magnetometer System For Magnetic Flux Density, Field & Permeability Measurement
  • Magnetoscop 1.070 Magnetometer System For Magnetic Flux Density, Field & Permeability Measurement
  • Magnetoscop 1.070 Magnetometer System For Magnetic Flux Density, Field & Permeability Measurement
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Product Details:

Minimum Order Quantity1 Unit
Model Name/NumberMagnetoscop 1.070
BrandInstitut Dr. Foerster GmbH & Co. KG, Germany
Usage/ApplicationMeasurement
Measurement Range0.1 nT to 50 mT and micror(Permeability) 1.0 to 2.0
Object To DetectMagnetic Field, Magnetic Flux Density, Magnetic Permeability
Unit Of MeasurementmicroT, mT , micro r (permeability)
Resolution24 Bit ADC
Indication Accuracy1.5% of measuring value
Output3.5 inch color display
Power Source4 x AA
Dimension212 x 102 x 41 mm
Type Of ProbesFluxgate and Hall
Protection GradeIP 54

MAGNETOSCOP 1.070 from Institut Dr. Foerster GmbH & Co. KG, Germany

 


FEATURES

 

·       MEASUREMENT OF MAGNETIC FLUX DENSITY, MAGNETIC FIELD & MAGNETIC PERMEABILITY

·       Compact, lightweight measuring instrument

·       Clear menu structure for operator guidance

·       Data logging function

·       Connection of 1-axis-magnetic field sensor, 3-axis-magnetic field sensors as an option

·       Connection of permeability probes

·       Trigger input

·       Temperature measuring channel

 

APPLICATIONS:

·       Long term monitoring of magnetic environmental conditions, e.g. prior to installation of magnetic sensitive devices e.g. MRI systems

·       Testing of feebly magnetic materials and machined components for magnetic remanence

·       Detection of ferrous inclusions in austenitic steels and nonferrous alloys

·       Determination of relative magnetic permeability as part of the quality inspection for austenitic steels and feebly magnetic / nonmagnetic alloys

·       Verify material changes caused by carburization, corrosion, coating reduction or micro structural alteration by permeability comparative measurement

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Statovision - Eddy Current Software For Visualising Surface Quality

Statovision - Eddy Current Software For Visualising Surface Quality
  • Statovision - Eddy Current Software For Visualising Surface Quality
  • Statovision - Eddy Current Software For Visualising Surface Quality
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Product Details:

Minimum Order Quantity1 Unit
Type Of Testing MachinesEddy Current CRACK DETECTION WITH C SCAN REPRESENTATION
BrandInstitut Dr. Foerster GmbH & Co. KG, Germany
Model Name/NumberSTATOVISION
Testing MethodEddy Current
Types Of Defectsdrill holes, grooves, bevels, etc.
VisualisationC-Scan High-resolution representation of the component surface
FiltersDigital filters with large dynamic range
Analysis SoftwarePost-data analysis for process improvement, since raw data can be stored and post-processed
Report FormatsReport creation in PDF, PNG and CSV formats
Compatible WithStatograph CM and Statograph CM+

New dimensions in component testing With STATOVISION, FOERSTER offers an innovative software solution for the identification and visualization of heretofore undetectable errors. Intelligent filter algorithms enable previously impossible inspection tasks; since this allows interference signals to be filtered out and suppressed, cracks near drill holes or millings, for example, can be found. Furthermore, by superimposing the images of several components, it is possible to identify at an early stage patterns in the defects, e.g. due to tool wear, so that the source of the error can be eliminated.
Advance Features:
  • Intelligent filter algorithms for targeted suppression of interfering contours like drill holes, grooves, bevels, etc.
  • High-resolution representation of the component surface
  • Digital filters with large dynamic range
  • Post-data analysis for process improvement, since raw data can be stored and post-processed
  • Report creation in PDF, PNG and CSV formats
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