Turnkey Ultrasonic Inspection Solutions

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• DS-5XX is a Multi-Channel Digital Ultrasonic Flaw Detector
• It uses latest in Micro-Component technology to give features and performance not found to its class of equipment.
• It’s channels are independently adjustable for Gain, Range, Gate and other parameters.
• Each Channel has alarm LED which are prominently placed for operator visibility.

Specification:

• Receiver bandwidth : 0.5 to 15MHz by broad band amplifier.
• Gain : 0-80dB, 0.1,0.5.1,2,6, 12dB selectable
• Rejection : Linear type (0- 99%) of full screen ,Height, 1% step Rejection will be ,displayed in single channel mode. In run all mode it will not be visible.
• Operating mode : T-R, T+R by external connection.
• Test mode : Pulse reflection or pulse Transmission
• Echo display : Full wave rectified
• Vertical linearity : 5.00%
• Range : 10mm min. - 725mm. Max (@5890M/sec) -Continuous variable
• Delay : 0-1000mm continuous variable
• PRF : In built . Auto limiting for set parameters
• Velocity : Velocity 2000m/s to 9999m/s
• Time base linearity : 1% (±0.5%)
• Triggering : Internal
• Monitor Gates: 2 Gates for all channels, Width 1/10 screen to full screen; Height 1/10 screen to 99%; Gate start measured from initial Pulse
• Monitor Logic : +/- Logic selectable

• Audio/visual (Audio mute)
• Each channel will have RED LED
• For gate1 function and GREEN LED
• For gate2 function
• Trigonometric : Beam path, Flaw depth & Projection Distance
• Functions TRIG (Job thickness) : 0.1 to 300mm

• Echo height- ± 1.0% tolerance
• Thickness (Echo to Echo) - + 0.1mm or + set range/300 whichever more with peak & flank option.
• Parameter Display : Permanent display -Horizontal & vertical graticule. Common display for all channels-Lock, Battery status, zoom, Freeze, Active freeze. Display for individual Channels---Gain, Beampath, Flawdepth/Thickness, Projection Distance, Envelop, Probe zero, Delay, Range, Reject, Gate1/Gate2 ON/OFF, Gate shift, Gate Width, Gate height, alarm mute, Configuration menu, Memory save, Memory recall.
• Display Scheme : Any one channel on one A scan trace or four A scan traces with two channels each are displayed. Current display freeze & Active freeze, Accumulated display
• Display Pattern : Filled / Unfilled
• Reference pattern Display : Reference pattern can be displayed at the Background from selected location in Memory
• Graticules : 5div(H) X 5div(V), further sub divided into 10 small divisions
• Battery Indicator : Battery status indicator with auto shut Down
• Memory : 200 multicolored ''A'' scans memory , with calibration parameters and trigonometric values , 15 calibration sets.
• Interface : PC & pen drive connectivity via USB

• CH-1 ---WHITE;, CH- 2--GREEN;
• CH-3—-ORANGE; CH4---LlGHT BLUE;
• CH-5-PINK; CH6---YELLOW;
• CH-7m-BLUE; CH-8-mOTHER COLOR
• PC software : EECOWIN PC interface software Can upload saved "FRAME" set to PC through USB
• Accessories : Li-ion Battery pack. External Battery charger cum mains Adaptor Input 90-240V AC, 50-60Hz. Protective case. Instruction manual.

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Test Task:

• Type of Defect: chevron, Flat Bottom Hole,(As per Global Dana Standard)
• Testing: Static Probe at various location as well as scanning/moving probe to the even length.

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• Modern Digital Ultrasonic Test Electronics 5 channels
• PLC based fully automated operation
• PC based Data Logging & Test Report generation
• Line focused Immersion Probes
• Defect Location Marking
• Precision 5 axis manipulator
• Test Mechanics including Immersion Tank
• Conveyor System & Accept / Reject Collection Cradles
• Meets International Test Speci cations

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Ultrasonic Test System for Laminations & Wall Thickness Monitoring in Strip/Coil used for fabrication of 'SPIRAL SAW' Pipe Mill or ERW Mill.

There are many unique features included in the system like 3mm FBH sensitivity setting, 115% coverage, test speed of up to 15 m/min with 2 mm distance from top & bottom surface for the Strip/Coil body as well as both Edges. The system will be suitable for detecting lamination and other manufacturing defects which are oriented parallel to the surface. It will meet the requirements of ASTM – SA 435, API, SA 578, API 5L, ISO 12094, ISO 10893-9, EN 10160, SHELL, TOTAL, DNV and similar international specification. The Wall thickness monitoring can also be incorporated with the resolution up to 0.001 mm & accuracy cab be of +/-0.1 mm. The customized test report can be customized with various types inclued Strip chart, C scan report, detailed report, parameter reports, etc.

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Test Task

• Top bond; Bottom bond; Back bond
• Overl of the above
• Cooling gallery position from axial with porosity defects
• Cooling gallery position from radial with porosity defects
• Crown Crack; Skirt Crack
• Porosity defects between cooling gallery & cast iron ring
• Porosity defects in pre bowl area
• Other type of defect if required.

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Automated ultrasonic inspection solution to test Heavy Pipes for Longitudinal OD/ID clockwise/counter clockwise, Transverse OD/ID clockwise/counter clockwise, wall thickness monitoring/lamination defects in the Pipes based on Pipe rotation bubbler technique. The system meet Standard API , EN 10246, ISO 10893, AMS 2631D, AMS-STD 2154A & similar specifications. The Flaw detection is N5 notch depth & 25-50 mm length on OD/ID longitudinal oriented flaws, OD/ID transverse oriented flaws, wall thickness monitoring/lamination flaws of 3-6 mm FBH, etc to be used for the test system calibration. The Test system shall be helical movement of Pipe or Probe carriage Gantry based.

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Automated ultrasonic inspection solution to L Saw Weld /Spiral Saw Pipe for Weld defects based on API or similar International standards. The probe carriage will have will have multiple probes shall be configured independently on various test configurations. Nos of probe pairs will be based on the customer Spec/requirements.

TEST CONFIGURATION : I - MODE, X – MODE, ON BEAD, TENDEM, HAZ, ETC

TEST Capability : N 5 – Notch of 25-50 mm length based on API standard on the Weld center & both side of weld at ID/OD location in Saw Pipe. In case of ERW Pipe Weld center & 4 mm both side of weld center at ID/OD location. Transverse flaws ID/OD location, Through Drill Hole of 1.6 mm at center & both side of weld (in case of ERW 4 mm of weld center), HAZ area 3-6 mm FBH, etc will be used at Calibration flaws for equipments standardization. TEST SYSTEM incorporated with the Laser camera based tracking system to track the Weld (in case of ERW – Pilot line) for auto probe positioning during dynamic testing. Also incorporated the Video camera for better visuallasion of weld location.

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